brammo electric motorcycle wiring diagram pdf

#Brammo electric motorcycle wiring diagram pdf for free
#Brammo electric motorcycle wiring diagram pdf professional

This is the fun part where you get measure, calculate, and remeasure to figure out which hardware to use and where you will mount it to the bike. This step is complete when the chassis is completely clean and naked, like mine in the photos above. This step is also the best time to do any mechanical repairs to the chassis. Just beware of parallax and depth variations. I used what I call the 'ghetto CMM' technique (coordinate measuring machine) by taking photos of the engine alone side a ruler for scale and then later viewing that photo on my computer screen and taking measurements from the screen. Unfortunately, the motor output shaft & the mounting points are out of plane and very difficult to measure the center to center distance on. The original designers picked that specific drive shaft position as the best place to avoid this problem. When the rear suspension travels up and down the effective distance from the driven wheel to the drive shaft can change, which has the potential to mess up your drive chain. It's really important that your electric motor output shaft go exactly where the original engine output shaft was. You can recoup a little money by scrapping the waste motorcycle parts but first be sure to take dimensions off the engine drive shaft and the mounting points.

Go ahead and cut out the underside of the gas tank and clean off the rest of the bike. Once you have the motorcycle you can immediately get to work taking everything off that is internal combustion engine related. Reading every single word in this instructable should suffice. This initial research step isn't finished until you spend an adequate amount of time researching the topic of motorcycle conversions. An EV conversion can be done on any type of motorcycle so let your personal preferences guide this decision. Did I mention I had never ridden a motorcycle before? (Yes, the arrogance was strong with this one.) So I needed a bike with a small enough frame that I could handle, but a big enough frame to carry a lot of batteries. My desire was to own a simple environmentally friendly hobby vehicle that I could use for my daily work commute, a 60 mile round trip. In retrospect, a fool and his money were parted that day. I ended up with a partially wrecked 1989 Honda CBR600 with an invalidated title and an oil leak from a huge gash in the engine block. It took me months of looking to find a suitable motorcycle though craigslist. The demand for cheap/used motorcycles is huge pretty much everywhere. Keep the lessons learned from their work in mind and immediately begin looking around at potential donor motorcycles, because it will take a while to find one. Ben Nelson's Instructable, his DVD, and Carl Vogel's Book are all great places to start. (The Put-On-Your-Cool-Guy-Shades Part)īefore you do anything at all you should read about other people's EV conversions while thinking about your goals for the project. Mount Motor, Batteries, Controller, Charger. These are 8 main steps to converting a motorcycle that will guide the structure of this instructable:ģ. This instructable details the process of physically converting the motorcycle AND the decision making process of optimizing the design. My intention here is to summarize all the good sciency stuff in down to earth terms and share it online for other people like me! What you never see is the awesome engineering work presented in a conversational tone, let alone an instruction manual.

#Brammo electric motorcycle wiring diagram pdf professional

College research labs and professional racing teams know all kinds of fascinating information, but they choose to share it in long boring doctoral thesis papers, if they share it at all. Lots of people have built these things before.īut that's not to suggest that an EV conversion won't benefit from research & engineering design.

#Brammo electric motorcycle wiring diagram pdf for free

An EV conversion can be done with 100% off the shelf parts with the aid of various build instructions available for free on the internet.

Converting a motorcycle to an electric vehicle is not as difficult as you might think.